Omega Vehicle Security FPU5-MT-110 Manual de usuario

www.omega.com e-mail: [email protected]’s GuideFPU5-MT-110, F P U5-MT-220OMEGAFLEX®Peristaltic Pump MotorShop online atMADE IN

Introduction1-111.1 DescriptionThe peristaltic pump motor offers microprocessor control and a digital display,and is designed to be fully compatible

Introduction11-2Notes

Parts of the Pump Motor2-122.1 Front ViewFigure 2-1. Front View of the Pump MotorTable 2-1. Front ViewItem Description Function1 ON/OFF Switch Togg

Parts of the Pump Motor22-22.2 Left Side ViewFigure 2-2. Left Side View of the Pump MotorTable 2-2. Left Side ViewItem Description Function1 ON/OFF

2.3 Right Side ViewFigure 2-3. Right Side View of the Pump MotorTable 2-3. Right Side ViewItem Description Function1 ON/OFF Switch Toggles the pump

2.4 Membrane Keypad and DisplayFigure 2-4. Membrane Keypad and DisplayTable 2-4. Membrane Keypad DetailItem Description Function2Display Shows pump

Table 2-4. Membrane Keypad Details (cont’d)Item Description Function21 FLOW RATE key Initiates the FLOW RATE Mode of pumpingand displays the FLOW RAT

Table 2-5. UP and DOWN ARROW Keys Scrolling LimitsIf you last pressed the: The ARROW Keys Will Scroll Through:RPM key RPM settings from 10 RPM to 600

Table 2-6. Rear View (cont’d)Item Description Function33 Auxiliary OUT Terminals Allow remote monitoring of the motor’s start orstop status34 LANGUAG

Parts of the Pump Motor22-8Notes

Servicing North America:USA: One Omega Drive, P.O. Box 4047ISO 9001 Certified Stamford CT 06907-0047TEL: (203) 359-1660 FAX: (203) 359-7700e-mail: inf

Getting Started3-133.1 Attaching the Pump3.1.1 IntroductionThere are five possible mounting configurations for using the peristaltic pumpmotor. Tab

Getting Started33-23.1.2 Attaching a Single Pump Directly to the MotorPerform ALL of the steps in Chapter 3 before turning the motor on.Refer to Figu

5. Refer to Figure 3-4. With the pump and motor aligned, insert the mountingscrews through the mounting holes in the pump, until they make contact wi

3.2 Selecting TubingSelect a tubing material and size that is right for your application (the fluid andflow rate that you are pumping).Table 9-2 in C

Figure 3-11. Closing the Stator Figure 3-12. Adjusting the Clamp Screw1. Refer to Figure 3-8 and Figure 3-9. Snap open the Stator by pushing thespr

Getting Started33-6Notes

Turning on the Power4-144.1 Introduction to the Two Display ModesThe pump motor has two modes of operation defined by whether or not themotor is runn

Turning on the Power44-23. Turn on the unit’s power. You are now in the STOPPED Display Mode (referto Figure 4-1). The motor and the pump(s) are sto

Operating the Pump Motor in theSTOPPED Display Mode5-155.1 Displaying Pump Messages in Five Different LanguagesThe LANGUAGE button, located toward th

Table 5-1. Pump MessagesEnglish French Spanish German ItalianCAL OVERFLOW DÉPASSEM-ÉTALON! EXCES. CAL.! KAL ÜEBERLAUF! ECCEDENZA CALIBCALIBRATED! ÉTA

Remove the Packing List and verify that you have received all equipment, including the following (quantities in parentheses):FPU5-MT-110 or FPU5-MT-22

5.2 Defining the Direction of PumpingThe INLET SELECT key, left and right pump icons, and green LEDs define thedirection of pumping by specifying the

Figure 5-1. Defining the Direction of Pumping3. To change the direction of pumping, press the INLET SELECT key. The lit, greenLEDs change positions.

1. Press the TUBE ID key. The display shows the last TUBE ID setting used, ininches or millimeters. Table 5-2 lists all the pre-programmed tubing in

5.4 Priming the TubingPressing the PRIME key causes the tubing to fill with fluid.1. To prime the tubing, press and hold down the PRIME key. As long

Since tubes of different materials, sizes, ages, and durometers produce differentflow rates, the CALIBRATE key allows you to calibrate each piece of t

10. After you have finished dispensing, press the START/STOP key to stop the pumpmotor. Then measure the dispensed fluid’s volume using your calibrat

5.6 Measuring the Temperature of a FluidThe TEMP key displays the temperature of the fluid, as measured via an optionalType K thermocouple probe. Th

Operating the Pump Motor in the STOPPED Display Mode55-10xxx mL/minFLOWRATEACTIONDisplays currentFLOW RATE settingDisplay showsUsing the UP ARROW key

Operating the Pump Motor in the RUNNING Display Mode6-166.1 The RPM ModeFigure 6-1 shows the overall block diagram of the RPM Mode in the RUNNINGDisp

5. Use the UP and DOWN ARROW keys to enter the RPM setting you desire.Figure 6-2 shows the range of the RPM numbers you can work with.Figure 6-2. RPM

PageUnpacking Instructions ... iChapter 1 Introduction ...

6-3Table 6-1 RPM MODEKEY DISPLAY ACTION TAKEN SHOWS AND PROCEDURExxx rpmPump motor’s powerNOTE: if you turn off the pump motor’s power, the pump stop

6-4Table 6-1 (cont’d) RPM MODEKEY DISPLAY ACTION TAKEN SHOWS AND PROCEDUREFLOWRATExxx mL/minorxxx Liter/minDisplays actual FLOWRATEPress the FLOW RAT

6.2 The FLOW RATE ModeFigure 6-3 shows the overall block diagram of the FLOW RATE Mode in theRUNNING Display Mode.Figure 6-3. Block Diagram: Pumping

5. Use the UP and DOWN ARROW keys to enter the FLOW RATE setting youdesire.Figure 6-4 shows the ranges allowed for the various tubing sizes.Figure 6-4

Figure 6-4. FLOW RATE Ranges (cont’d)Range (4.0 mm tube ID)15 mL/min16 mL/min.399 mL/min400 mL/min.856 mL/min857 mL/minRange (4.0 mm tube ID)857 mL

Figure 6-4. FLOW RATE Ranges (cont’d)6. Once the display shows the FLOW RATE setting you desire, press theSTART/STOP key.As the fluid begins to dispe

6-9Table 6-2 FLOW RATE MODEKEY DISPLAY ACTION TAKEN SHOWS AND PROCEDUREXXX mL/minorXXX L/minPump motor’s powerNOTE: if you turn off the pump motor’s

6-10Table 6-2 (cont’d) FLOW RATE MODEKEY DISPLAY ACTION TAKEN SHOWS AND PROCEDURETIMEFLOWRATExx:xx:xxDisplays cumulative TIMEsince startPress the TIME

6.3 The TIME ModeFigure 6-5 shows the overall block diagram of the TIME Mode in theRUNNING Display Mode.Figure 6-5. Block Diagram: Pumping in the TI

4. When the display flashes the RPM or FLOW RATE setting you desire, press theTIME key.The display shows the current TIME setting (xx:xx:xx) with eith

Peristaltic Pump MotoriiiTABLE OFCONTENTSPage6.6 Other Pumping Options ... 6-216.6.1 Auxiliar

7. To change the SECONDS setting, press the TIME key repeatedly, until theSECONDS flash. Use the UP and DOWN ARROW keys to enter the SECONDSsetting y

6-14Table 6-3 TIME MODEKEY DISPLAY ACTION TAKEN SHOWS AND PROCEDURExx:xx:xxPump motor’s powerNOTE: if you turn off the pump motor’s power, the pump s

6-15Table 6-3 (cont’d) TIME MODEKEY DISPLAY ACTION TAKEN SHOWS AND PROCEDURETIMExx:xx:xxDisplays current TIMEsetting1. Press the TIME key. The displa

6.4 The TOTAL VOLUME ModeFigure 6-7 shows the overall block diagram of the TOTAL VOLUME Mode inthe RUNNING Display Mode.Figure 6-7. Block Diagram: P

Operating the Pump Motor in the RUNNING Display Mode66-176.4.1 Pumping in the TOTAL VOLUME ModeTo pump fluid in the TOTAL VOLUME Mode, do the followi

6. Once the display shows the TOTAL VOLUME setting you desire, press theSTART/STOP key. As the fluid begins to dispense, the non-flashing displayshow

6-19Table 6-4 TOTAL VOLUME MODEKEY DISPLAY ACTION TAKEN SHOWS AND PROCEDURExxx mLorxxx LitersPump motor’s powerNOTE: if you turn off the pump motor’s

6-20Table 6-4 (cont’d) TOTAL VOLUME MODEKEY DISPLAY ACTION TAKEN SHOWS AND PROCEDUREFLOWRATETOTALVOLUMExxx mL/minorxxx L/minDisplays actual FLOWRATEPr

6.5 Preventing Tubing from Moving During Pump OperationOnce you start the pump, you may need to adjust the Clamp Screw slightly, toprevent the tube f

Figure 6-10. Schematic of Auxiliary Out Circuit1. Connect the circuit shown to the Auxiliary Out terminals with the motor stopped.2. Press the START/

Peristaltic Pump MotorivTABLE OFCONTENTSNotes

Troubleshooting Guide7-177.1 Display Error MessagesError Message Problem SolutionCAL OVERFLOW! While calibrating, you 1. Repeatedly press the have

Error Message Problem SolutionIllegal Op Code 3. If the line voltage is (continued) inappropriate for the pump motor, move it to another linevoltage

Error Message Problem SolutionLocked Rotor? B B(continued) There may be an internal problem. For internal problems, call CustomerService.Lost PHASE S

Error Message Problem SolutionMust STOP first! You have attempted to calibrate 1. Press the START/STOP keyor change the direction of to stop the pum

Error Message Problem SolutionOVERCURRENT! 6. Make sure the tubing is not caught on the bottom roller.Reposition the roller slightlyand reload the tu

Error Message Problem SolutionShort Circuit? The motor should have stopped, 1. Turn the unit’s power off andbut instead, it is still running. on, ad

Error Message Problem SolutionWatchdog Failure!AAThe pump motor’s software was Turn the unit’s power off and on,unable to track whatever the adjust

7.2 Other Pumping ProblemsProblem Solution1. Make sure the line cord is plugged into an active wall socket.2. Check to see if the fuse is blown. Rep

Problem SolutionNo flow out of the tube outlet D(cont’d) If the previous solutions do not help your situation, there may be a problem with the way the

Problem SolutionMotor will not turn 1. The tubing may be causing a jam. Observe how the tubing is loaded(OVERCURRENT condition) in the pump(s) and,

IndexIIAAccessories ... 10-1Auxiliary In ... 6-22Auxiliary Out ...

Troubleshooting Guide77-11Notes

Technical Details8-188.1 Theory of OperationThe pump motor consists of an electric motor and a pulley assembly controlledby a microprocessor and circ

Technical Details88-2Notes

Specifications9-19Maximum Fluid Back Pressure: 20 PSIMax Suction Lift: 20 feet of H2O (6.1 meters of H2O)Temperature Range (Fluid): -50°F to 300°F (-4

Flow rate tests were done with 20°C water at 0 PSI back pressure.Table 9-2. Average Flow RatesTubing Wall Tubing Size mL per Minimum Flow Maximum Flo

Tubing operating life tests are done at 600 RPM, with 20°C water, 0 PSI backpressure until the tubing breaks. Average tubing life hours are shown. H

Table 9-5. Tubing Size vs Min. Motor Speed Required for Priming *Tubing Size - ID Minimum Motor Speed (RPM)1⁄32" 3001⁄16" 2501⁄8" 1003

Table 9-6. Average Flow Rates For Viscous LiquidsTubing Wall Tubing SizeLiquid Thickness Inner Diameter mL Per Revolution ViscosityMineral Oil1⁄16&qu

Specifications99-6Notes

Spare Parts and Accessories10-110The pump motor is equipped with a protective cover, which can be attached towhichever pump mounting site is not being

IndexIIINotes

Table 10-2. Accessories (cont’d)Part Number * Tubing Type Size Durometer(OD x ID) (Shore Hardness)RECOMMENDED TUBING TYPES AND SIZESTYVY Series Vinyl

You can use optional Peristaltic Pumps (Part Number FPU500) with the motor. Figure 10-1shows a pump. You can attach one pump to each side of the mot

Spare Parts and Accessories1010-4Notes

WARRANTY/DISCLAIMEROMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for aperiod of 25 months from date of

IndexIIII